4. Technical parameter of each components:

4.1 Ø 630mm central Pay-off rack:

4.1.1. Pay-off bobbin specifications: PND500-PND630

4.1.2. Pay-off bobbin width: 375mm-475mm

4.1.3. Manual lifting, clamping, and loosening of the wire reel, with an end shaft structure.

4.1.4. Mechanical friction force, manually adjustable tension

4.1.5 It has the function of automatic disconnection, parking and shutdown compensation

4.2 6+12+18 bobbin stranding cage:

4.2.1 Bobbin size in cage: PND630

4.2.2. Max rotating speed of stranding cage:

• 6 bobbins : 197r/min
• 12 bobbins: 178r/min
• 18 bobbins : 157r/min

4.2.3. Stranding cage motor power:

• 6 bobbins: 75kw (AC)
• 12 bobbins : 75kw (AC)
• 18 bobbins : 75kw (AC)

4.2.4. Pitch range:350-1000mm Stepless adjustable on HMI

4.2.5. Stranding cage drive form: direct-connected independent motor drive

4.2.6. Stranding cage structure: integrated

4.2.7. Tension form of pay-off in cage: Belt type mechanical friction tension

4.3.8. Pulse type broken wire automatic stopping machine

4.3.9. Structural form: Flat disc fork rod structure driven by an independent motor, with twisted bodies divided into 6 equal parts,. The twisting cage is supported on the front and rear supports by two sets of double row self-aligning roller bearings, ensuring the axial bearing capacity of the twisting cage.

4.3.10. Wire breakage monitoring: using DXJ fully automatic wire breakage detection system, electrical switch output, accurate and reliable. It can stop and brake in a timely manner when the wire is disconnected or used up, and can prompt show on the human-machine interface.

4.3.11. Loading method: Loading and unloading through the lifting device in the user's workshop, and the wire reel is locked with a locking pin to prevent it from being thrown out.

4.3.12. Tension form: A belt type mechanical friction,, and the tension size can be manually adjusted.

4.3.13. Braking form: The main cage brake adopts a disc flat air compression brake to reduce the impact of emergency stop inertia on the transmission components. Working principle of whole machine braking: Coordinated by a programmable logic controller (PLC), the variable frequency motor controller, braking resistor, air pressure proportional valve, etc. jointly complete the slow stop, fast stop, emergency stop and other operations of the whole machine.

4.3.14. There are control buttons such as emergency stop, jog, and disconnect control selection at the front end of each section of the cage, and a 220V power socket is provided for easy operation.

4.3.15. The whole machine is operated by a color touch screen on the human-machine interface, and is centrally coordinated and managed by a programmable logic controller (PLC).

4.3.16. Protective cover: It adopts a double-sided wall type safety protection net, which is made of porous plates and square tubes welded together. The protective net can be quickly removed

4.3 Close wire die holder and compact head

4.3.1. 6 cage equipped a set closing wire die holder, 12,18 and cages are equipped with integrated closing wire and compacted holder.

4.3.2The wire closing holder can adjust the distance forward and backward in the direction of cable travel.

4.3.3. Compact head can make press shape once time

4.3.4. Inner cavity size of line assembly mold base: 90x90mm

4.3.5. Adjustable distance of line assembly mold base: 300mm

4.4 Meter counter: (Mechanical, Electronic)

4.4.1 Perimeter of meter wheel: Ø 500mm

4.4.2 Mechanical and electronic double show.

4.4.3 Automatic stopping machine when arrive set meter length, which can input the required production length on the human-machine interface. When the production task is completed, the whole machine will stop automatically.

4.4.4 Max meter length: 9999mm

4.4.5 Meter counting accuracy is ±0.3%

4.5 Ø 2000 forceful double wheel capstan device:

4.5.1 Effective diameter of capstan wheel: Ø 2000mm

4.5.2 Max linear traction speed: 40m/min

4.5.3 Max traction force: 15000kg

4.5.4 Motor power:90kw (AC variable frequency motor)

4.5.5 Double wheels and double active wheels. The motor drives the pinion after decelerating through the reducer with large speed ratio to drive the large gear ring on the two wheels to rotate.

4.5.6 The wheel groove is U-shaped (5 and 6 grooves), and the surface of the traction wheel groove is polished with high surface finish.

4.5.7 Equipped with a pneumatic return device to ensure that the cable is not loose and the stranding pitch is stable during stopping

4.6 Ø 2000 Column type take-up with traverse

4.6.1. Take-up reel range: PN1000-PN2000

4.6.2. Take-up wire reel width: 750-1500mm

4.6.3. Max load capacity: 10T

4.6.4. Maximum wire speed for wire collection: ≥ 80m/min

4.6.5. Receiving motor power: 5.5KW (AC)

4.6.6. Lift motor power: 1.5KWx2 units

4.6.7. Tighten the release of motor power: 0.75KWx2 units

4.6.8. Traverse form: electrically controlled reversing, intermittent wiring

4.6.9. The bottom is made of high-quality steel plates and channel steel welded together, with movable columns on both sides. It is equipped with a winding gearbox, and there are gears inside the gearbox for adjusting the speed.

4.6.10. Satisfy the clamping, loosening, lifting, and lowering actions of the wire reels with diameters ranging from 1000 to 2000. The lifting mechanism can lift and lower left and right simultaneously, or move independently. The left column can move independently for easy clamping of the wire reel, and is equipped with electrical limit protection.

4.6.11. Traverse rack: screw type cable setter, electrically controlled reversing, intermittent cable laying, cable pitch infinitely adjustable.

4.7 Electric control system:

4.7.1 The power supply: 3phase, 5 wire system: 480V (± 10%) 60Hz, total 320KW

4.7.2 The machine adopts separate motor drive (the motor adopts variable-frequency motor), each AC variable-frequency motor adopts frequency converter to control speed regulation, the whole machine control is managed by programmable controller, the touch screen controls operation, and the host is started after the alarm bell rings.

4.7.3 Frequency converter fault alarm.

4.7.2 Overload protection and power supply protection of winding and arranging lines.

4.7.5 Air press lack protection.

4.7.6 Break wire protection

4.7.7 Equipped with Ethernet interface for data uploading.

4.7.8 Programmable controller (PLC) can be connected to Ethernet to view fault information, or remotely view and update the operating system