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        CT-90 Cable Extrusion Line For Flat Cable

        This unit is suitable for coating the wire and cable with thermoplastic cable materials such as polyvinyl chloride, polyethylene, PE, XLPE, low-smoke and halogen-free by hot extrusion
        More Details

        CT-90 Cable Extrusion Line For Flat Cable

        2. The main technical parameters

        2.1

        Cable core diameter

        Φ3-φ50mm

        2.2

        Sheath Outer diameter

        Φ5-φ60mm

        2.3

        Screw rod diameter

        Φ90mm

        2.4

        Length to diameter ratio

        25:1

        2.5

        Screw rod rotation speed

        0-80r/min

        2.6

        Max extrusion

        280kg/h(PVC);180kg/h(LSZH)

        2.7

        Traction like speed

        0-100m/min

        2.8

        Max traction force

        1600kg

        2.9

        Pay-off bobbin size

        PN1250-PN2500

        2.10

        Take-up bobbin size

        PN1250-PN2500

        2.11

        Main machine power

        ≤155KW

        2.12

        Extrusion thickness tolerance

        +/-0.025㎜

        2.13

        Power consumption

        Electricity

        Installation capacity of 80KVA 380V + 10% 50HZ three-phase five-wire

        Air

        Pressure 0.1-1.0Mpa. Consumption 3.0 m³/h

        Water

        Pressure 0.2-1.6Mpa. Consumption 4.0 m³/h

        3. Main Component

        3.1

        PN250 portal type pay-off frame

        1 set

        3.2

        TQDV1600KG front caterpillar

        1 set

        3.3

        Ten-head unwinding machine

        1 set

        3.4

        Unwinding platform device

        1 set

        3.5

        Copper tape preheater

        1 set

        3.6

        Copper tape pressing belt straightening device

        1 set

        3.7

        SJ-90×25 extruder

        1 set

        3.8

        Extruder jacket head (φ70mm and copper belt flat head)

        1 set

        3.9

        Automatic drying and feeding system (200kg drying, 500kg/h automatic suction)

        1 set

        3.10

        1.5m moveable + 16m fixed stainless steel cooling water tank

        1 set

        3.11

        Claw type Blow Drying device

        1 set

        3.12

        Power frequency spark testing machine

        1 set

        3.13

        Code printer (white ink)

        1 set

        3.14

        TQD1600 main caterpillar

        1 set

        3.15

        Copper strip cutting device

        1 set

        3.16

        PN2500 portal type take-up and traverse machine

        1 set

        3.17

        Unit electrical control system

        (It adopts Siemens touch screen PLC system control mode, touch screen and speed control unit use cantilever box operation, Shenzhen Sine series frequency conversion speed controller, low voltage electrical appliances are selected from Schneider and Chint brand. A total of 2 electric control cabinets for temperature control and speed control)

        1set

        4. Main performance and parameters of each component

        4.1.PN2500 portal type pay-off stand

        4.1.1

        Adapt bobbin size

        PN1250-PN2500

        4.1.2

        Max load capacity

        10T

        4.1.3

        Adapt wire OD

        70mm

        4.1.4

        Tension form

        Passive pay-off, tension adjustable

        4.1.5

        Pay-off rotation speed

        6.2-30r/min

        4.1.6

        Motor

        Servo motor 7.5KW

        4.1.7

        Wire speed

        120m/min (depending on insulation thickness)

        4.1.8

        Gantry walking type, electric lifting, electric clamping and loosening of the spool, the take-up adopts servo motor, which is controlled by the servo driver, the arranging adopts the servo motor, the servo driver controls, the whole machine adopts Siemens S7-200PLC, 7-inch display screen, operation Convenient. The display is equipped with basic parameter settings such as wire tension and cable diameter, so that the wire speed and tension can be adjusted freely. The cable is signaled by the encoder to strictly follow the speed of the wire. Low-voltage electrical components adopt Schneider brand

         

            

        4.2 TQDV 1600kg front caterpillar

        4.2.1

        Adapt wire diameter

        φ3-φ70mm

        4.2.2

        Max force

        1600kg

        4.2.3

        Number of cylinder pairs

        5

        4.2.4

        Wire speed

        2-100m/min, four-speed

        4.2.5

        Motor power

        7.5kw (AC) AC motor, controlled by Shenzhen Sinee frequency converter

        4.2.6

        Meter counter: infrared meter, the error of recording the meter is three thousandths

        4.2.7

        Transmission form: motor, four-speed gearbox, worm reducer

        4.3 Copper tape pay-off stand

        4.3.1

        Copper strip specifications: outer diameter 1000mm-1400mm, inner hole 350-450mm (or size provided by the user)

        4.3.2

        Total of 10 heads adopt a whole desktop, adopt an automatic expansion and contraction type tightening plate, the tension of the magnetic powder controller is adjustable, and a movable integral seat is placed below, which is convenient for operation and production

        4.4 Copper tape guide stand

        4.4.1

        Through this device to achieve long-distance belt feeding.

        The guide wheels are all made of aluminum wheels and anodized, with adjustable height

        4.5 Copper tape pressing device

        4.5.1

        Through this device, multiple copper strips are stacked and pressed into the die head

        4.6 Copper tape preheating device

        4.6.1

        Total heating power

        2kw

        4.6.2

        Heating temperature range

        (Room temperature~200)℃

        4.6.3

        Effective heating length

        1200mm

        4.6.4

        Adopt profile foot frame structure; resistive infrared heating directly evaporates the moisture on the surface of the copper strip, improving the adhesion between the surface of the copper strip and the tight package material; temperature controller + contactor control temperature, real-time digital display setting and detection temperature

         

        4.7 90/25 Extruder

        4.7.1

        Screw diameter

        φ90mm

        4.7.2

        Screw length to diameter ratio

        25:1

        4.7.3

        Screw type

        One high-efficiency double BM+ mixing custom screw and one low-smoke and halogen-free special screw

        4.7.4

        Screw speed

        80r/min

        4.7.5

        Glue amount (MAX)

        PVC:280kg/h

        4.7.6

        main motor power

        90 kW AC motor, Shenzhen Sinee variable frequency speed regulation system control

        4.7.7

        Screw material: 38CrMoALA, surface nitriding treatment, nitriding depth 0.5-0.8mm, surface hardness ≥ HV840

        Barrel material: 38CrMoALA, surface nitriding treatment, nitriding depth 0.5-0.8mm, surface hardness ≥HV1000

        4.7.8

        Screw cooling: water cooling

        4.7.9

        The temperature controller adopts intelligent electronic display calculus temperature controller, the temperature can be automatically adjusted between 0-399℃, and the temperature control accuracy is ±2℃

        4.7.10

        Number of temperature control sections: one section of the machine head, one section of the eye mold, one section of the machine head lock, five sections of the barrel, cast aluminum heating ring and five DF series axial cooling fans alternately running

        4.7.11

        The body adopts electric heating, and the cast aluminum heating ring has good heat preservation performance

        4.7.12

        Head: Huff clamp, easy to operate

        4.7.12

        Gearbox: All gears are quenched and tempered with 40Cr, the tooth surface is high-frequency quenched and the surface hardness is HRC50-55, the shaft is quenched and tempered with 45# steel, the box is made of cast iron, the gear is grinded with helical gears, gearbox and screw Adopting spline connection, one-way roller thrust bearing

         

            

        4.8 Extruder jacket head(Φ70mm and flat copper belt head)

        4.8.1

        Structure: adjustable head, right-angle round structure

        4.8.2

        Heating form: cast aluminum heating

        4.8.3

        Scope of application: the maximum diameter of the die sleeve is φ65mm, the maximum diameter of the extrusion die core is φ60mm and the special die head for bronze flat wire

        4.8.4

        Material of machine head: surface nitriding treatment, nitriding depth 0.5-0.8mm, surface hardness ≥ HV840

        4.8.5

        Features: There is no need to remove the mold core rod when replacing the mold core and mold sleeve. After the low-speed eccentricity adjustment, the concentricity will not change when the speed is increased to the normal production speed. The eccentricity requirement is less than 15%. Diameter deviation is within the standard tolerance range of cable products

        4.9. Automatic feeding drying system

        4.9.1

        Scope of application: 200kg drying, 300kg/h feeding, with cable material overload protection device

        4.9.2

        The hopper base is made of stainless steel, with beautiful appearance and compact structure

        4.10. 16m stainless steel cooling water tank

        4.10.1

        Structure: The nylon guide wheel is used in the sink, which can be steplessly adjusted up and down, and the water inlet and outlet use stainless steel ball valves

        4.10.2

        Cooling method: all sinks are cooled by immersion bath

        4.10.3

        Cooling water control method: water enters at the bottom, water falls at the bottom

        4.10.4

        Water tank specifications: 250mm×250mm×1.5mm (length, width, thickness)

        4.10.5

        Length: 4 meters per section, 4 sections in total

        4.10.5

        1.5m movable water tank at the front of the water tank

        4.11 Blow dry device

         

        4.11.1

        Wind source

        Optional 1.1KW vortex air pump

        4.11.2

        Blow dry form

        Multi-claw duckbill with 4 or 6 heads

        4.11.3

        wind direction

        Universal adjustment

        4.11.4

         

         

        4.12 Power frequency spark tester

        4.12.1

        Operating Voltage

        220V, 50HZ

        4.12.2

        Testing range

        Φ0~50.0mm

        4.12.3

        Testing voltage

        Max20KV

        4.12.4

        alarm display after breakdown

        4.13TQD 1600kg pneumatic main traction machine

        4.13.1

        Adapt wire diameter

        φ3-φ70mm

        4.13.2

        Max force

        1600kg

        4.13.3

        Number of cylinder pairs

        5

        4.13.4

        Wire speed

        2-100m/min, four-speed

        4.13.5

        Motor power

        7.5kw (AC) AC motor, controlled by Shenzhen Sinee frequency converter

        4.13.6

        Meter counter: infrared meter, the error of recording the meter is three thousandths

        4.13.7

        Transmission form: motor, four-speed gearbox, worm reducer

         

        4.14 PN2500 Portal take-up and traverse frame  

        4.14.1

        Adapt bobbin size

        PN1250-PN2500

        4.14.2

        Max load capacity

        10T

        4.14.3

        Adapt wire OD

        70mm

        4.14.4

        Tension form

        Passive pay-off, tension adjustable

        4.14.5

        Pay-off rotation speed

        6.2-30r/min

        4.14.6

        Motor

        Servo motor 7.5KW

        4.14.7

        Wire speed

        120m/min (depending on insulation thickness)

        4.14.8

        Gantry walking type, electric lifting, electric clamping and loosening of the spool, the take-up adopts servo motor, which is controlled by the servo driver, the arranging adopts the servo motor, the servo driver controls, the whole machine adopts Siemens S7-200PLC, 7-inch display screen, operation Convenient. The display is equipped with basic parameter settings such as wire tension and cable diameter, so that the wire speed and tension can be adjusted freely. The cable is signaled by the encoder to strictly follow the speed of the wire. Low-voltage electrical components adopt Schneider brand

         

            

        4.15 Copper strip cutting device

        4.15.1

        Through this device, the copper strip coated product can be cut to the meter

        4.16 Combined control cabinet system

        4.16.1

        (1) The operating system of the whole machine adopts Siemens PLC modular control, which can be single-acted or linked with speed control. And through the Siemens 10.1 inch touch screen visual operation.

        (2) Communication control is adopted between PLC and frequency converter, which has higher precision and faster response than analog speed control. At the same time, PLC has Ethernet interface, which can be remotely monitored by users.

        (1)The whole machine is a dual-control system: the touch screen sets analog speed regulation and manual self-reset knob speed regulation. Parameters can be set and adjusted freely through the touch screen, and can also be controlled by the self-reset knob.

        (4)The extruder mainframe and traction motor adopt domestic high-quality brand AC motors and are controlled by Shenzhen sinusoidal frequency conversion speed regulation system. The temperature control instrument adopts the latest generation of intelligent electronic display calculus temperature control instrument, and the temperature control accuracy is ±2℃.

        (5)The panel is equipped with various instruments, indicators, switches and other necessary components, and various overload, overheat, overcurrent and other protection functions are complete.

        (6)The low-voltage components of the whole machine adopt the top domestic brands (Chint or Schneider), which has the advantages of stable production line starting, running and stopping, energy saving and consumption reduction.

        (7)The control box is spliced ​​by high-quality anodized aluminum profiles and aluminum die-casting corner parts, with a simple and stable appearance and easy operation. The main control box is equipped with a dust-proof filter device to prevent dust from affecting the service life of the electrical components in the cabinet.

        (8)The safety protection of the production line meets the requirements of national regulations.

         

        4.16.2

        Total installed capacity: ≤155KW

        4.16.3

        Equipment operation direction: the right mobile phone, that is, facing the equipment operation, the left line is released, and the right line is retracted.

        4.16.4

        The equipment color is implemented according to the user's demand color palette.

        • Professional Cable Machinery in China

          Best Quality -Best Price -Best Service

        • Capstaner

          Your High Quality Supplier of Cable Machinery Supplier

          in China

          Beyde Trading Co.,Ltd. factory picture

          Today, in our competitive environment of business, the need to cut Production Costs, Improve Quality and to Lower Production time, is more than ever before.
          CAPSTANER machines bridges this gap of Technical know-how by providing the wire & cable industry with the highest quality & most cost effective cable machinery, consulting, training & service to achieve the optimum in production performance. We guarantee hundred percent customer satisfaction through proper equipment selection, unsurpassed after sales service & prompt technical support.

          CAPSTANER cable Machinery Ensures:
          • Productivity of 3-4 times higher than conventional cable machinery.
          • Lower electrical power consumption up to 50%.
          • Lower manpower requirement up to 1/4th.
          • Lower maintenance and operator interference.

        • Why to choose Capstaner?

          Advantage

          Ningbo Capstaner Technology Co.,Ltd. is a group with rich experience and professional technology in wire & cable field, especially in the field of electrical wires and cables, building wires, optical fiber cables, etc. We offer top-quality production machines, test equipment, accessories with technical assistance including installation, trail running, training and trouble shooting.

          Our philosophy is: "people-oriented,leading quality, customer first, excellent pursuit". With superb technology and excellent customer service and has won great praise. "CAPSTANER ''makes continuing efforts by introducing new technology for the wire and cable machinery industry to open up new areas.

          Latest News

          The 3-day wire China 2019 exhibition has been officially end with the successful achievement.
          Under the condition of invitation, more than 80 customers from around 120 cable factories visit us at booth 188-A from 25th to 27th of September.
          With a dedicated team, CAPSTANER has been developing innovative cable solutions and materials that meet the needs of customers anywhere in the world. Participation in this exhibition is aimed at providing solutions in optical cable/data cable, submarine optical fiber cable/submarine power cable, low/medium/high cable and HV test equipment for our customers.

           

        • What We Manufacturing?

          Stranding and Extruding For Cable&Wire

          STRANDING MACHINE

          EXTRUDING MACHINE

          AUXILIARY MACHINE

        • Listen to What Our Clients Say About

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        • CAPSTANER Will Provide You Best Solution

          Supply the full turn-key service.

          1

          Requirement

          Tell us what kind of cable machinery or wire and cable you producing.

          2

          Quotation

          According to your requirements, best qutation to you.

          3

          Delivery

          After production and inspection, delivery machine on time

          4

          Installation

          After machines arrive, our engineer will go to installing and training.

        • Understand processing strength and installation process

          The New Order Procedure

          From 1999 to Present

          Our professional team can ensure that all orders are smooth. They provide accurate product prices, high-quality products, reliable and comprehensive installation and commissioning, and 24/7 technical service.

        • Tell Us What Your Requirement?

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          Send
        • Commonly Asked Questions

          What kind of cable machinery you need?

          How to get accurate quotation from us?

          •  Provide your wire diameter range and material.
          • Provide how many wire to stranding.
          • Pay-off and take-up bobbin size
          • Pay-off and take-up stand form, like end-shaft or portal type.
          • Special requirements for special cables shall be specified in advance.

          Can your machine produce steel wire rope?

          Yes, we have two types of machines that can be used in the steel wire rope industry, one is the tubular strander and the other is the planetary strander. The structures of the two machines are specially reinforced to meet the production requirements of the wire rope, and the price is superior to the traditional wire rope equipment.

          Do you provide turn-key&Warranty service?

          Yes, Our warranty period is 24 months, and provide installation, commissioning, technical training and other services. On the other hand, we provide lifetime free technical guidance and low-cost parts replacement service.

          Are you a manufacturer or trading company?

          We are an integrated company of industry and trade. At the same time, we are a factory with 40 years of cable machinery manufacturing experience. You are welcome to visit the factory at any time

          How to choose cable machinery if we set up a new cable factory?

          If you have a list of machines, we can quote directly. If you are not familiar with cable machinery, we will evaluate the scope of your cable production and recommend the suitable machines to you.

          How to choose the freight forwarder in China?

          Our company provides the whole process transportation service, the product + the transportation cost quotation gives you to confirm. If you have your own freight forwarder, we will cooperate with the forwarder to deliver the goods to you safely.

        Ningbo Capstaner Technology Co.,Ltd.

        Products

        Rigid Strander

        Laying-up Machine

        Tubular Strander

        Planetary Strander

         

        Bow Strander

        Drum Twister

        Cable Extrusion line

        Auxiliary Machine

         

         

        Contact Us

        No.34-401, Yangming Street, Yuyao, Zhejiang , China.

        cabletwister@126.com

        © 2019 Right: Capstaner tech design

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