2.1

Cable core diameter

Φ3-φ50mm

2.2

Sheath Outer diameter

Φ5-φ60mm

2.3

Screw rod diameter

Φ90mm

2.4

Length to diameter ratio

25：1

2.5

Screw rod rotation speed

0-80r/min

2.6

Max extrusion

280kg/h（PVC）;180kg/h（LSZH)

2.7

Traction like speed

0-100m/min

2.8

Max traction force

1600kg

2.9

Pay-off bobbin size

PN1250-PN2500

2.10

Take-up bobbin size

PN1250-PN2500

2.11

Main machine power

≤155KW

2.12

Extrusion thickness tolerance

+/-0.025㎜

2.13

Power consumption

Electricity

Installation capacity of 80KVA 380V + 10% 50HZ three-phase five-wire

Air

Pressure 0.1-1.0Mpa. Consumption 3.0 m³/h

Water

Pressure 0.2-1.6Mpa. Consumption 4.0 m³/h

3.1

PN250 portal type pay-off frame

1 set

3.2

TQDV1600KG front caterpillar

1 set

3.3

Ten-head unwinding machine

1 set

3.4

Unwinding platform device

1 set

3.5

Copper tape preheater

1 set

3.6

Copper tape pressing belt straightening device

1 set

3.7

SJ-90×25 extruder

1 set

3.8

Extruder jacket head (φ70mm and copper belt flat head)

1 set

3.9

Automatic drying and feeding system (200kg drying, 500kg/h automatic suction)

1 set

3.10

1.5m moveable + 16m fixed stainless steel cooling water tank

1 set

3.11

Claw type Blow Drying device

1 set

3.12

Power frequency spark testing machine

1 set

3.13

Code printer (white ink)

1 set

3.14

TQD1600 main caterpillar

1 set

3.15

Copper strip cutting device

1 set

3.16

PN2500 portal type take-up and traverse machine

1 set

3.17

Unit electrical control system

(It adopts Siemens touch screen PLC system control mode, touch screen and speed control unit use cantilever box operation, Shenzhen Sine series frequency conversion speed controller, low voltage electrical appliances are selected from Schneider and Chint brand. A total of 2 electric control cabinets for temperature control and speed control)

1set

4.1.1

Adapt bobbin size

PN1250-PN2500

4.1.2

Max load capacity

10T

4.1.3

Adapt wire OD

70mm

4.1.4

Tension form

Passive pay-off, tension adjustable

4.1.5

Pay-off rotation speed

6.2-30r/min

4.1.6

Motor

Servo motor 7.5KW

4.1.7

Wire speed

120m/min (depending on insulation thickness)

4.1.8

Gantry walking type, electric lifting, electric clamping and loosening of the spool, the take-up adopts servo motor, which is controlled by the servo driver, the arranging adopts the servo motor, the servo driver controls, the whole machine adopts Siemens S7-200PLC, 7-inch display screen, operation Convenient. The display is equipped with basic parameter settings such as wire tension and cable diameter, so that the wire speed and tension can be adjusted freely. The cable is signaled by the encoder to strictly follow the speed of the wire. Low-voltage electrical components adopt Schneider brand

4.2.1

Adapt wire diameter

φ3-φ70mm

4.2.2

Max force

1600kg

4.2.3

Number of cylinder pairs

5

4.2.4

Wire speed

2-100m/min, four-speed

4.2.5

Motor power

7.5kw (AC) AC motor, controlled by Shenzhen Sinee frequency converter

4.2.6

Meter counter: infrared meter, the error of recording the meter is three thousandths

4.2.7

Transmission form: motor, four-speed gearbox, worm reducer

4.3.1

Copper strip specifications: outer diameter 1000mm-1400mm, inner hole 350-450mm (or size provided by the user)

4.3.2

Total of 10 heads adopt a whole desktop, adopt an automatic expansion and contraction type tightening plate, the tension of the magnetic powder controller is adjustable, and a movable integral seat is placed below, which is convenient for operation and production

4.4.1

Through this device to achieve long-distance belt feeding.

The guide wheels are all made of aluminum wheels and anodized, with adjustable height

4.5.1

Through this device, multiple copper strips are stacked and pressed into the die head

4.6.1

Total heating power

2kw

4.6.2

Heating temperature range

(Room temperature～200)℃

4.6.3

Effective heating length

1200mm

4.6.4

Adopt profile foot frame structure; resistive infrared heating directly evaporates the moisture on the surface of the copper strip, improving the adhesion between the surface of the copper strip and the tight package material; temperature controller + contactor control temperature, real-time digital display setting and detection temperature

4.7.1

Screw diameter

φ90mm

4.7.2

Screw length to diameter ratio

25：1

4.7.3

Screw type

One high-efficiency double BM+ mixing custom screw and one low-smoke and halogen-free special screw

4.7.4

Screw speed

80r/min

4.7.5

Glue amount (MAX)

PVC：280kg/h

4.7.6

main motor power

90 kW AC motor, Shenzhen Sinee variable frequency speed regulation system control

4.7.7

Screw material: 38CrMoALA, surface nitriding treatment, nitriding depth 0.5-0.8mm, surface hardness ≥ HV840

Barrel material: 38CrMoALA, surface nitriding treatment, nitriding depth 0.5-0.8mm, surface hardness ≥HV1000

4.7.8

Screw cooling: water cooling

4.7.9

The temperature controller adopts intelligent electronic display calculus temperature controller, the temperature can be automatically adjusted between 0-399℃, and the temperature control accuracy is ±2℃

4.7.10

Number of temperature control sections: one section of the machine head, one section of the eye mold, one section of the machine head lock, five sections of the barrel, cast aluminum heating ring and five DF series axial cooling fans alternately running

4.7.11

The body adopts electric heating, and the cast aluminum heating ring has good heat preservation performance

4.7.12

Head: Huff clamp, easy to operate

4.7.12

Gearbox: All gears are quenched and tempered with 40Cr, the tooth surface is high-frequency quenched and the surface hardness is HRC50-55, the shaft is quenched and tempered with 45# steel, the box is made of cast iron, the gear is grinded with helical gears, gearbox and screw Adopting spline connection, one-way roller thrust bearing

4.8.1

Structure: adjustable head, right-angle round structure

4.8.2

Heating form: cast aluminum heating

4.8.3

Scope of application: the maximum diameter of the die sleeve is φ65mm, the maximum diameter of the extrusion die core is φ60mm and the special die head for bronze flat wire

4.8.4

Material of machine head: surface nitriding treatment, nitriding depth 0.5-0.8mm, surface hardness ≥ HV840

4.8.5

Features: There is no need to remove the mold core rod when replacing the mold core and mold sleeve. After the low-speed eccentricity adjustment, the concentricity will not change when the speed is increased to the normal production speed. The eccentricity requirement is less than 15%. Diameter deviation is within the standard tolerance range of cable products

4.9.1

Scope of application: 200kg drying, 300kg/h feeding, with cable material overload protection device

4.9.2

The hopper base is made of stainless steel, with beautiful appearance and compact structure

4.10.1

Structure: The nylon guide wheel is used in the sink, which can be steplessly adjusted up and down, and the water inlet and outlet use stainless steel ball valves

4.10.2

Cooling method: all sinks are cooled by immersion bath

4.10.3

Cooling water control method: water enters at the bottom, water falls at the bottom

4.10.4

Water tank specifications: 250mm×250mm×1.5mm (length, width, thickness)

4.10.5

Length: 4 meters per section, 4 sections in total

4.10.5

1.5m movable water tank at the front of the water tank

4.11.1

Wind source

Optional 1.1KW vortex air pump

4.11.2

Blow dry form

Multi-claw duckbill with 4 or 6 heads

4.11.3

wind direction

Universal adjustment

4.11.4

4.12.1

Operating Voltage

220V， 50HZ

4.12.2

Testing range

Φ0～50.0mm

4.12.3

Testing voltage

Max20KV

4.12.4

alarm display after breakdown

4.13.1

Adapt wire diameter

φ3-φ70mm

4.13.2

Max force

1600kg

4.13.3

Number of cylinder pairs

5

4.13.4

Wire speed

2-100m/min, four-speed

4.13.5

Motor power

7.5kw (AC) AC motor, controlled by Shenzhen Sinee frequency converter

4.13.6

Meter counter: infrared meter, the error of recording the meter is three thousandths

4.13.7

Transmission form: motor, four-speed gearbox, worm reducer

4.14.1

Adapt bobbin size

PN1250-PN2500

4.14.2

Max load capacity

10T

4.14.3

Adapt wire OD

70mm

4.14.4

Tension form

Passive pay-off, tension adjustable

4.14.5

Pay-off rotation speed

6.2-30r/min

4.14.6

Motor

Servo motor 7.5KW

4.14.7

Wire speed

120m/min (depending on insulation thickness)

4.14.8

Gantry walking type, electric lifting, electric clamping and loosening of the spool, the take-up adopts servo motor, which is controlled by the servo driver, the arranging adopts the servo motor, the servo driver controls, the whole machine adopts Siemens S7-200PLC, 7-inch display screen, operation Convenient. The display is equipped with basic parameter settings such as wire tension and cable diameter, so that the wire speed and tension can be adjusted freely. The cable is signaled by the encoder to strictly follow the speed of the wire. Low-voltage electrical components adopt Schneider brand

4.15.1

Through this device, the copper strip coated product can be cut to the meter

4.16.1

(1) The operating system of the whole machine adopts Siemens PLC modular control, which can be single-acted or linked with speed control. And through the Siemens 10.1 inch touch screen visual operation.

(2) Communication control is adopted between PLC and frequency converter, which has higher precision and faster response than analog speed control. At the same time, PLC has Ethernet interface, which can be remotely monitored by users.

(1)The whole machine is a dual-control system: the touch screen sets analog speed regulation and manual self-reset knob speed regulation. Parameters can be set and adjusted freely through the touch screen, and can also be controlled by the self-reset knob.

(4)The extruder mainframe and traction motor adopt domestic high-quality brand AC motors and are controlled by Shenzhen sinusoidal frequency conversion speed regulation system. The temperature control instrument adopts the latest generation of intelligent electronic display calculus temperature control instrument, and the temperature control accuracy is ±2℃.

(5)The panel is equipped with various instruments, indicators, switches and other necessary components, and various overload, overheat, overcurrent and other protection functions are complete.

(6)The low-voltage components of the whole machine adopt the top domestic brands (Chint or Schneider), which has the advantages of stable production line starting, running and stopping, energy saving and consumption reduction.

(7)The control box is spliced ​​by high-quality anodized aluminum profiles and aluminum die-casting corner parts, with a simple and stable appearance and easy operation. The main control box is equipped with a dust-proof filter device to prevent dust from affecting the service life of the electrical components in the cabinet.

(8)The safety protection of the production line meets the requirements of national regulations.

4.16.2

Total installed capacity: ≤155KW

4.16.3

Equipment operation direction: the right mobile phone, that is, facing the equipment operation, the left line is released, and the right line is retracted.

4.16.4

The equipment color is implemented according to the user's demand color palette.