Dual Sheath and Dual Colore Cable Sheathing Machine SJ50+70 With Automatic Coling Machine
Use This unit is suitable for coating the wire and cable with thermoplastic cable materials such as polyvinyl chloride, polyethylene, PE, XLPE, low-smoke and halogen-free, etc. through the hot extrusion method. This unit has the advantages of high temperature control accuracy, excellent line-out stability, energy-saving stability, and high degree of automation. This unit is mainly used to produce double-layer photovoltaic lines or extrusion coating production of long-life double-layer building lines
This unit is suitable for coating the wire and cable with thermoplastic cable materials such as polyvinyl chloride, polyethylene, PE, XLPE, low-smoke and halogen-free, etc. through the hot extrusion method. This unit has the advantages of high temperature control accuracy, excellent line-out stability, energy-saving stability, and high degree of automation. This unit is mainly used to produce double-layer photovoltaic lines or extrusion coating production of long-life double-layer building lines.
2. The main technical parameter
Screw rod diameter
Length to diameter ratio
Screw rod rotation speed
Full line speed
330m/min. 250m/min for coiling
Max traction wheel diameter
Take-up bobbin size
Main machine power
Extrusion thickness tolerance
PN630 Door type pay-off
Input wire Straightening table
SJ-50/25 extruder host
Φ20mm double layer co-extrusion crosshead
Automatic hopper and dryer
stainless steel cooling water tank (1.5m+12m)
Outer diameter detector
Independent Blow drying machine
12m overhead line storage device
15kV high frequency spark tester
High speed ink printer
Φ500mm double wheel capstan machine
PN630 double reel take-up and traverse line machine
Electrical control system of unit
Full automatic coiling and packing machine
4. Structural description and technical parameters of each main component
4.3.10 The temperature controller adopts an intelligent electronic display calculus temperature controller, the temperature can be automatically adjusted between 0-399℃, and the temperature control accuracy is ±2℃
4.3.11Number of temperature control sections: one section of the machine head, one section of the machine head lock, four sections of the barrel, cast aluminum heating ring and four DF series axial cooling fans alternately running
4.3.12The body adopts electric heating, and the cast aluminum heating ring has good heat preservation performance Head clamping:
4.3.13 Huff clamping, easy to operate
4.3.14 Gearbox: All gears are quenched and tempered with 40Cr, the tooth surface is high-frequency quenched and the surface hardness is HRC50-55, the shaft is quenched and tempered with 45# steel, the box is made of cast iron, the gear is grinded with helical gears, and the gearbox and screw are used. Spline connection, one-way roller thrust bearing
Screw rod diameter
Screw rod length and diameter rate
Screw rod form
High efficiency BM screw, one low smoke halogen-free screw
Screw rod rotation speed
Max glue amount
Main motor power
15kw（AC）motor, Frequency conversion speed regulation system control
----Screw cooling: water cooling ----The temperature controller adopts intelligent electronic display calculus temperature controller, the temperature can be automatically adjusted between 0-399℃, and the temperature control accuracy is ±2℃
----Number of temperature control sections: one section of the machine head, one section of the machine head lock, three sections of the barrel, cast aluminum heating ring and three DF series axial flow cooling fans alternately running ----The machine body adopts electric heating, and the cast aluminum heating ring has good heat preservation performance
----Head clamping: Huff clamping, easy to operate Gearbox The gears are all tempered with 40Cr, the tooth surface is high-frequency quenched and the surface hardness is HRC50-55, the shaft is quenched and tempered with 45# steel, the box is made of cast iron, the gear is grinded with helical gears, and the gearbox and screw are made of flowers. Key connection, one-way roller thrust bearing
Φ20mm double layer co-extrusion crosshead (with one set of die wrench)
---Scope of application: Φ0.5mm～Φ15mm ---Material of machine head: made of high-quality mold steel, surface nitriding treatment, nitriding depth 0.5-0.8mm, surface hardness ≥ HV840; high temperature resistance, corrosion resistance, low thermal expansion coefficient, high red hardness, wire concentricity rate of 95% above
---Features: There is no need to remove the mold core rod when replacing the mold core and mold sleeve. After low-speed adjustment of eccentricity, the concentricity remains unchanged when the speed is increased to the normal production speed, and the eccentricity requirement is less than 15%. The deviation of the rear outer diameter is within the standard tolerance range of the cable product
Automatic hopper and drying system
--Application scope: 50 machine: 50kg drying, 100kg / h feeding, 70 machine: 100kg drying, 200kg / h feeding
--With overload protection device for cable material
--The hopper seat is made of stainless steel with beautiful appearance and compact structure.
Outer diameter tester
--Model: DDM3020 automatic tracking feedback control type.
---Measuring range of wire diameter: Φ0.2 ～Φ25mm.
---Controller: in type (fixed to the main electrical control box).
---The stand-alone detector holder is attached.
---Features: with automatic feedback function, remote display.
High speed ink printer
--Model: indirect wheel printing type.
--Diameter: Φ0.5 ～Φ10 mm.
--Applicable linear speed: 450m / min max
1.5 front tank+12 meter stainless steel cooling water tank
--Front water tank:
--Model: child mother slot type.
--Structure: the mother tank is of water tank type, and the sub tank is retractable, with a total length of about 1.5m.
--Material of tank body and water tank: 1.5mmt stainless steel plate
--Cooling mode: room temperature water immersion
--12m main cooling water tank:
--Model: single layer.
--Total length: about 12m.
--Tank body size and material: 1.5mmt stainless steel
--Structure: 3 section 4-meter connection.
--Cooling mode: room temperature water immersion.
--The outlet end is equipped with an efficient blowing and wiping device.
--Drive: 2HP × 4P AC motor + reducer + 20kg-m magnetic powder tension controller.
--The displacement detection signal: the whole process signal detection of precision angle detector
High frequency spark testing machine
--The maximum wire diameter: Φ1.0 ～Φ30mm.
--The maximum line speed: 330m / max.
--Voltage test: 15kV / max.
--Length of electrode: 280mm.
PN630 Double bobbin take-up and traverse line machine
Take-up bobbin size
Traverse max diameter
Max take-up speed
4.13.5 The take-up motor: 4kw variable frequency torque motor control, dual motor free switching control, automatic wire arrangement, and manual adjustment of winding pitch
4.13.6 max loading capactiry:1.8T
Electronic control system
--Power supply: three phase five wire system, 380 V (± 10%), 50 Hz, single phase control voltage 220 v
---The operating system of the whole machine is controlled by PLC modularization, which can be controlled by single action or linked speed control. And through the 10.1-inch touch screen visual operation
---Communication control is adopted between PLC and inverter, which has higher accuracy and faster response than analog speed control; meanwhile, PLC has Ethernet interface, users can remotely monitor
----The whole machine is a dual-control system: the touch screen sets analog speed regulation and manual self-reset knob speed regulation. Parameters can be set and adjusted freely through the touch screen, and the extruder host can also be controlled through the self-reset knob speed regulation. The traction motors are all branded AC motors, controlled by a variable frequency speed regulation system, and the temperature control instrument uses the latest generation of intelligent electronic display calculus temperature controller, and the temperature control accuracy is ±2℃.
---The panel is equipped with various instruments, indicators, switches and other necessary components, and various overload, overheat, overcurrent and other protection functions are complete
----The low-voltage components of the whole machine adopt the top domestic brands (Chint or Schneider), which have the advantages of production line starting, running, and stopping smoothly, energy saving and consumption reduction, etc.
Today, in our competitive environment of business, the need to cut Production Costs, Improve Quality and to Lower Production time, is more than ever before. CAPSTIAN machines bridges this gap of Technical know-how by providing the wire & cable industry with the highest quality & most cost effective cable machinery, consulting, training & service to achieve the optimum in production performance. We guarantee hundred percent customer satisfaction through proper equipment selection, unsurpassed after sales service & prompt technical support.
CAPSTIAN cable Machinery Ensures: • Productivity of 3-4 times higher than conventional cable machinery. • Lower electrical power consumption up to 50%. • Lower manpower requirement up to 1/4th. • Lower maintenance and operator interference.
Ningbo CapstIian Technology Co.,Ltd. is a group with rich experience and professional technology in wire & cable field, especially in the field of electrical wires and cables, building wires, optical fiber cables, etc. We offer top-quality production machines, test equipment, accessories with technical assistance including installation, trail running, training and trouble shooting.
Our philosophy is: "people-oriented,leading quality, customer first, excellent pursuit". With superb technology and excellent customer service and has won great praise. "CAPSTIAN ''makes continuing efforts by introducing new technology for the wire and cable machinery industry to open up new areas.
The 3-day wire China 2019 exhibition has been officially end with the successful achievement. Under the condition of invitation, more than 80 customers from around 120 cable factories visit us at booth 188-A from 25th to 27th of September. With a dedicated team, CAPSTIANhas been developing innovative cable solutions and materials that meet the needs of customers anywhere in the world. Participation in this exhibition is aimed at providing solutions in optical cable/data cable, submarine optical fiber cable/submarine power cable, low/medium/high cable and HV test equipment for our customers.
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According to your requirements, best qutation to you.
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After machines arrive, our engineer will go to installing and training.
Understand processing strength and installation process
The New Order Procedure
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Commonly Asked Questions
What kind of cable machinery you need?
How to get accurate quotation from us?
Provide your wire diameter range and material.
Provide how many wire to stranding.
Pay-off and take-up bobbin size
Pay-off and take-up stand form, like end-shaft or portal type.
Special requirements for special cables shall be specified in advance.
Can your machine produce steel wire rope？
Yes, we have two types of machines that can be used in the steel wire rope industry, one is the tubular strander and the other is the planetary strander. The structures of the two machines are specially reinforced to meet the production requirements of the wire rope, and the price is superior to the traditional wire rope equipment.
Do you provide turn-key&Warranty service？
Yes, Our warranty period is 24 months, and provide installation, commissioning, technical training and other services. On the other hand, we provide lifetime free technical guidance and low-cost parts replacement service.
Are you a manufacturer or trading company？
We are an integrated company of industry and trade. At the same time, we are a factory with 40 years of cable machinery manufacturing experience. You are welcome to visit the factory at any time
How to choose cable machinery if we set up a new cable factory？
If you have a list of machines, we can quote directly. If you are not familiar with cable machinery, we will evaluate the scope of your cable production and recommend the suitable machines to you.
How to choose the freight forwarder in China?
Our company provides the whole process transportation service, the product + the transportation cost quotation gives you to confirm. If you have your own freight forwarder, we will cooperate with the forwarder to deliver the goods to you safely.