JL-1+9+9/500 Basket Type Planetary Stranding Rope Machine
This machine is mainly used to produce steel rope twisting strands within 19 strands. The appearance of the unit is planned and designed by professionals, which breaks the conventional manufacturing process, has the features of atmospheric appearance, stable operation at high speed and low noise
JL-1+9+9/500 Basket Type Planetary Stranding Rope Machine.
Ø500/9+9 bobbin stranding cage host.
1.The main stranding cage reducer is a grinding box with hard tooth surface. The internal gear accuracy is 6 grades. After carburizing and quenching, the gear surface is grinded by grinding machine. The reducer is forced lubricated by oil pump motor.
2.The main box of stranding cage adopts 6-speed transmission with forward and backward twisting and neutral gear to realize forward and backward twisting.
3.Each stranding cage is connected with the spindle through flange lock sleeve, which has good overall stiffness, high coaxiality of winch and balanced operation of winch. There is front support in front of the winch, and the spindle is supported on the box body and front support respectively through two sets of double-row self-aligning roller bearings, so as to ensure the bearing capacity of the axial movement of the winch cage, and the circumference of each gear in the winch cage is 6, etc. Distributed Cradle Frame.
4.The winch cage is made of hollow pipe (> 402mm x wall thickness (> 45mm) with no joints; the winch is made of the whole board with the material Q235 thickness of 60mm, and the cradle frame is divided into six sections, each section of 9 winches is composed of two sections (6/3/+6/3) respectively; the axis line of the wire rack and the axis center line of the main axis are parallel to each other. The winch is equipped with a planetary gear back-torsion mechanism to achieve 100% mechanical push-torsion. The back-torsion of the wire tray frame is connected with the back-torsion gear through spline back-torsion shaft, which is not easy to roll keys and is safe and reliable.
5.A large gear-driven cradle is mounted at the rear end of each of the winches, and the power is transmitted from the main shaft of the main gear box to each cradle via the differential gear.
6.The cradle frame is welded by steel plate, CNC cutting plate, using bending process, less welding position, large bearing capacity, machining after overall annealing, high precision, anti-fatigue, durable and invariable.
6.Loading method: end shaft structure, manual end shaft clamping reel, mechanical locking, safe and stable, not easy to pull out, convenient loading and unloading reel, the reel is loaded into the cradle by means of the crane in the workshop.
7. The online "hysteresis" tension control is adopted in the cradle, the tension is 10kg, and the individual controllers of each tension cage are adjusted centrally, so that the tension of the cable released on each cradle can be adjusted in time to maintain a stable and balanced operation.
8.Cradle transmission mode: each section of the mainframe of the twisting cage is equipped with a slip ring group, which is transported to the inner terminal of the winch through the main shaft. Each tail of the cradle frame is equipped with a "brushless slip ring group", which is respectively transported by the branch signal lines. Hysteresis tensioner in each basket, the wire has a snakeskin sleeve, which is reliable and reliable. It is not easy to bump and arrange the wiring to make it safer.
9.The main line outlet end is equipped with a “ring touch” broken wire parking protection function, which is convenient for disconnection and automatic parking after completion of the line.
10.Front support for the main unit: large bearing support, forced oil supply by separate oil pump, labyrinth seal. The shell adopts the lost foam casting process, the appearance is beautiful, the mechanical strength is large, no deformation, the old tug structure is eliminated, the running speed, maintenance-free, zero failure rate, and the bearing strength are increased, and the lead wire is convenient.
11.The main winch brake adopts butterfly plane air pressure pneumatic brake, which is safe and reliable and easy to maintain.
Today, in our competitive environment of business, the need to cut Production Costs, Improve Quality and to Lower Production time, is more than ever before. CAPSTANER machines bridges this gap of Technical know-how by providing the wire & cable industry with the highest quality & most cost effective cable machinery, consulting, training & service to achieve the optimum in production performance. We guarantee hundred percent customer satisfaction through proper equipment selection, unsurpassed after sales service & prompt technical support.
CAPSTANER cable Machinery Ensures: • Productivity of 3-4 times higher than conventional cable machinery. • Lower electrical power consumption up to 50%. • Lower manpower requirement up to 1/4th. • Lower maintenance and operator interference.
Ningbo Capstaner Technology Co.,Ltd. is a group with rich experience and professional technology in wire & cable field, especially in the field of electrical wires and cables, building wires, optical fiber cables, etc. We offer top-quality production machines, test equipment, accessories with technical assistance including installation, trail running, training and trouble shooting.
Our philosophy is: "people-oriented,leading quality, customer first, excellent pursuit". With superb technology and excellent customer service and has won great praise. "CAPSTANER ''makes continuing efforts by introducing new technology for the wire and cable machinery industry to open up new areas.
The 3-day wire China 2019 exhibition has been officially end with the successful achievement. Under the condition of invitation, more than 80 customers from around 120 cable factories visit us at booth 188-A from 25th to 27th of September. With a dedicated team, CAPSTANER has been developing innovative cable solutions and materials that meet the needs of customers anywhere in the world. Participation in this exhibition is aimed at providing solutions in optical cable/data cable, submarine optical fiber cable/submarine power cable, low/medium/high cable and HV test equipment for our customers.
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After machines arrive, our engineer will go to installing and training.
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Commonly Asked Questions
What kind of cable machinery you need?
How to get accurate quotation from us?
Provide your wire diameter range and material.
Provide how many wire to stranding.
Pay-off and take-up bobbin size
Pay-off and take-up stand form, like end-shaft or portal type.
Special requirements for special cables shall be specified in advance.
Can your machine produce steel wire rope？
Yes, we have two types of machines that can be used in the steel wire rope industry, one is the tubular strander and the other is the planetary strander. The structures of the two machines are specially reinforced to meet the production requirements of the wire rope, and the price is superior to the traditional wire rope equipment.
Do you provide turn-key&Warranty service？
Yes, Our warranty period is 24 months, and provide installation, commissioning, technical training and other services. On the other hand, we provide lifetime free technical guidance and low-cost parts replacement service.
Are you a manufacturer or trading company？
We are an integrated company of industry and trade. At the same time, we are a factory with 40 years of cable machinery manufacturing experience. You are welcome to visit the factory at any time
How to choose cable machinery if we set up a new cable factory？
If you have a list of machines, we can quote directly. If you are not familiar with cable machinery, we will evaluate the scope of your cable production and recommend the suitable machines to you.
How to choose the freight forwarder in China?
Our company provides the whole process transportation service, the product + the transportation cost quotation gives you to confirm. If you have your own freight forwarder, we will cooperate with the forwarder to deliver the goods to you safely.