630/24+24+2 St.Steel tube with Screening Operation Siemens Motor
Increase no of screening wires from 48 ( 24 wires X 2.1mm ) to 96 wires by adding a new rigid cage 24 / 630 . - To add 2 St. Steel tubes with F.O.on the cable circumference ( as part of the copper screening wires , as shown in the above photo ) , by adding a planetary module of 2 cradles for, which should rotate at the same speed of the rigid cage
630/24+24+2 St.Steel tube with Screening Operation Siemens Motor.
Production range :
Material : annealed copper and aluminium (EC grade)
Wire shape : round
Wire diameter :
1.6 to 4.5 mm for copper
1.6 to 5 mm for aluminium (EC grade)
1.6 to 4.3 mm for aluminium Alloy (350 N/mm² maxi)
Standard lay range : 60 to 600 mm
# Carriage description :
The carriage is composed of 4 rows of 6 reels at 90°, mounted on two bearings.
The carriage is individually driven by DC motor with a 4 quadrant thyristor speed control for acceleration and deceleration (electrical shaft with capstan - numerical regulation).
The carriage is braked pneumatically, using servo valves synchronised with the regenerative braking of the motor (POURTIER patent). Thanks to this system the power rating of motor is reduced.
The carriage is equipped with motoreducer for inching (cage positioning for loading operations) in addition to the main motor drive.
Cabling lay setting on control desk per mm.
Acceleration time : 80 seconds (from zero to maximum speed)
Deceleration time : 10 seconds mini
# Reel loading / unloading :
Reels are taken between pintles, one fixed, one pneumatically actuated.
The pintles for one complete row are actuated at the same time.
A special mechanical safety device insures locking of the movable pintle while the machine is running.
The pintles are cylindrical and the reels are taken on the cylindrical face of central bore.
# Wire tension control :
The reels are pneumatically braked (disc brake) with possibility of braking pressure adjustments while the machine is running from the control panel
Tension is adjustable between 7 kg and 35 kg.
One reel per carriage is equipped with a feeler arm which enable :
- Constant braking tension via a proportional valve
- Adjust the speed of the carriage when copper reel weight is close to the aluminium weight.
# Wire break detection :
Each reel is equipped with an inductive detector stopping the machine via a break control box placed on the carriage, when the reel does not rotate due to wire break.
# End reel detection :
Ensured by the feeler arm via a switch detector.
# Wires assembling :
Wires are assembly at the outlet of the machine on a lay plate or a preforming head (optional) and through the die of the cabling block.
# Soundproof cover :
With soundproof cabin for the carriage transmission.
The cover is equipped with necessary inspection glass & windows and air circulation.
The clutch between the cage drive motor and the loading motor reducer is electromechanical.
# Bore of passage
Bore of passage 125 mm standard without tandem mode.
Bore of passage for wires (tungsten carbide eyelet) : 12 mm.
# Maxi geared rotation speeds :
In balanced loading condition with full reels 630 mm x 475 mm :
Today, in our competitive environment of business, the need to cut Production Costs, Improve Quality and to Lower Production time, is more than ever before. CAPSTANER machines bridges this gap of Technical know-how by providing the wire & cable industry with the highest quality & most cost effective cable machinery, consulting, training & service to achieve the optimum in production performance. We guarantee hundred percent customer satisfaction through proper equipment selection, unsurpassed after sales service & prompt technical support.
CAPSTANER cable Machinery Ensures: • Productivity of 3-4 times higher than conventional cable machinery. • Lower electrical power consumption up to 50%. • Lower manpower requirement up to 1/4th. • Lower maintenance and operator interference.
Ningbo Capstaner Technology Co.,Ltd. is a group with rich experience and professional technology in wire & cable field, especially in the field of electrical wires and cables, building wires, optical fiber cables, etc. We offer top-quality production machines, test equipment, accessories with technical assistance including installation, trail running, training and trouble shooting.
Our philosophy is: "people-oriented,leading quality, customer first, excellent pursuit". With superb technology and excellent customer service and has won great praise. "CAPSTANER ''makes continuing efforts by introducing new technology for the wire and cable machinery industry to open up new areas.
The 3-day wire China 2019 exhibition has been officially end with the successful achievement. Under the condition of invitation, more than 80 customers from around 120 cable factories visit us at booth 188-A from 25th to 27th of September. With a dedicated team, CAPSTANER has been developing innovative cable solutions and materials that meet the needs of customers anywhere in the world. Participation in this exhibition is aimed at providing solutions in optical cable/data cable, submarine optical fiber cable/submarine power cable, low/medium/high cable and HV test equipment for our customers.
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Commonly Asked Questions
What kind of cable machinery you need?
How to get accurate quotation from us?
Provide your wire diameter range and material.
Provide how many wire to stranding.
Pay-off and take-up bobbin size
Pay-off and take-up stand form, like end-shaft or portal type.
Special requirements for special cables shall be specified in advance.
Can your machine produce steel wire rope？
Yes, we have two types of machines that can be used in the steel wire rope industry, one is the tubular strander and the other is the planetary strander. The structures of the two machines are specially reinforced to meet the production requirements of the wire rope, and the price is superior to the traditional wire rope equipment.
Do you provide turn-key&Warranty service？
Yes, Our warranty period is 24 months, and provide installation, commissioning, technical training and other services. On the other hand, we provide lifetime free technical guidance and low-cost parts replacement service.
Are you a manufacturer or trading company？
We are an integrated company of industry and trade. At the same time, we are a factory with 40 years of cable machinery manufacturing experience. You are welcome to visit the factory at any time
How to choose cable machinery if we set up a new cable factory？
If you have a list of machines, we can quote directly. If you are not familiar with cable machinery, we will evaluate the scope of your cable production and recommend the suitable machines to you.
How to choose the freight forwarder in China?
Our company provides the whole process transportation service, the product + the transportation cost quotation gives you to confirm. If you have your own freight forwarder, we will cooperate with the forwarder to deliver the goods to you safely.